Turnkey Modular Distribution Building

By combining multiple complex work scopes and a custom modular foundation into a single streamlined execution, we delivered an REI60 fire-rated facility on time while optimising site-preparation efficiency.

Reference details:

Timeline: 

Completed and delivered in 2025.

Scope of work: 

Turnkey engineering, structural design, modular foundation delivery, building integration, cabling, and installation of customer-supplied equipment.

Technical Specification:

  • Dimensions: 4.53 m x 8.6 m x 4.1 m
  • Environmental Resistance: Corrosion class C3
  • Fire Safety Rating: REI60
  • Ingress Protection: IP23D
  • Special Features: Custom modular foundation and fully removable roof section
  • Internal Fit-Out: Complete cabling, integrated lighting, heavy-duty cable ladders, and a dedicated self-service panel

Challenge

Complex Multi-Contractor Risk and Tight Schedule for a High-Safety Facility

Setting up a high-capacity building for electrical distribution traditionally involves significant risks and unpredictable timelines. Projects are frequently derailed by extensive on-site civil works, weather delays during foundation pouring, and the logistical friction of coordinating separate contractors for assembly, cabling, and final installation.

The client faced strict, predefined technical interfaces and a tight schedule. Without a centralised, highly structured approach, the project risked severe construction delays, grid connection bottlenecks, and compromised safety compliance.

Solution

Single-Source Delivery with Custom Modular Foundation

To eliminate the standard delays associated with site preparation, we engineered and delivered a custom modular foundation that allowed for immediate deployment. Our teams took full ownership of the building integration, transforming the shell with comprehensive cabling, lighting, cable ladders, and a self-service panel.

Standing out through our multi-scope agility, we successfully integrated and wired the customer-supplied materials within our own controlled processes, ensuring full compliance with high safety standards like the REI60 fire rating.

Result

Plug-and-Play Distribution Building with Reduced Site Labour

The client received a fully certified, high-protection “plug-and-play” distribution building that supports the safety of their electrical infrastructure. This approach significantly cut down on-site labour costs, avoided interface mismatches between separate suppliers, and brought the facility online faster.